Use and maintain the production equipment in the aluminum profile workshop

From the wear law of aluminum profile equipment, the longer the normal wear time, the better the use effect of aluminum profile equipment.That is to say, in order to make the best use of the aluminum profile equipment over the life of the use, it is necessary to make the normal wear period equal to the natural life of the equipment.From this, we can get such a basic concept, that is, after the equipment is put into production and use, we hope that the more time it can use in the use period, the better.

The time availability of the use effect of the equipment is determined by the downtime of the equipment.The more the downtime of the equipment, the less the working time, the lower the time availability;On the contrary, the higher the time availability.Countless examples in the actual work show that the same type and the same manufacturer of equipment put into production and use at the same time work under the same environmental conditions, because of the advantages and disadvantages of the use and maintenance conditions, the use effect is very different.So prolong the service life of equipment, careful maintenance, reasonable use, careful management is essential.

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There is a factory processing center, although has been used for ten years, but did not carry out too large, medium repair, small repair times is not much, few times of fault shutdown, equipment still maintain due accuracy and performance, appearance is new.Operate the use of this equipment is a high sense of responsibility and rich practical experience of the veteran workers, his experience is reasonable use, careful maintenance, effectively do “care for equipment as a soldier care for weapons”.Therefore, the focus of equipment service life management should be placed on the use and maintenance of equipment.

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Correct use of equipment

The basic conditions of reasonable use of aluminum profile equipment are: according to the process characteristics of enterprise product production and the actual need to equip the equipment, so that it matches the long, reasonable layout, coordination;Arrange production tasks according to equipment performance, load bearing capacity and technical characteristics.

Select and equip qualified operators;Establish and implement the responsibility system for the use of equipment.

(一) Appropriate equipment

The reasonable equipping of the production department is the premise of correct and reasonable use of the equipment, giving full play to the efficiency and improving the use effect.When equipping and selecting equipment, we should pay attention to the following points:

(1) The complete set of main production equipment and auxiliary production equipment should be considered.

(2) The equipment should be coordinated in performance and economic efficiency.

(3) in the process of equipping the equipment, avoid by all means the pursuit of “large and complete”, “small and complete”.Within an enterprise, the maximum effect and maximum utilization of equipment should be taken as the starting point.

(4) some special equipment.

(5) In equipping the equipment, attention should be paid to improving the adaptability and flexibility of the equipment process.

(二)The use of new equipment

The use of new equipment should focus on the following main links:

1. Selection and training of operators

(1) cultural knowledge and intellectual choice;

(2) Study and assessment of professional knowledge;

(3) Operation and use skills training.

Only through the above three aspects of learning, training, and through all the examination qualified, qualified certificate, in order to become a equipment operator to meet the requirements.

2, the preparation of operating procedures and maintenance rules

3, clear job responsibilities

For the equipment used by a single person, after the operator is clearly defined, the responsibilities must be clearly defined;If two or more people use the equipment at the same time or one person operates the equipment in two or three shifts, the team leader shall be responsible for the maintenance of the equipment.

(三)the normal operation process of the equipment

Equipment management in the use process should be closely combined with production management, process management and operation technology management, in order to manage and use well.In the process of use, the requirements are:

1. Arrange production tasks reasonably according to the technical performance of equipment

2. Strengthen process management

3, correct and reasonable use of equipment

4, strictly implement the fixed person, set the mechanism degree

5. Equipped with equipment inspectors and maintenance workers who are engaged in checking and supervising the use of the equipment

6. Create the necessary working environment and working conditions

7. Establish and complete the necessary rules and regulations

According to the different characteristics and technical requirements of equipment, to formulate a set of scientific management system and methods, and organize the learning to ensure the implementation, this is the basic condition for the reasonable use of equipment.Rules and regulations mainly include:

(1) Equipment operation and use responsibility system;

(2) Equipment operation rules and maintenance rules;

(3) Equipment maintenance system;

(4) Circuit inspection system for equipment maintenance and repair professionals;

(5) Equipment handover system.


Post time: Apr-19-2021